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STANDARD SERIES BOTTLE REMOTE CONTROL JACKS

For more than forty years Vankos Jacks have served Indian Railway with growing confidence and distinction. There is a Vankos Jack for each specific job need. For better selection consider the weight of the load, lift of Jack, Nature of Application - above all there is no substitute for Hydraulic Power for safe & effortless lifting of light or heavy loads.

Vankos has developed few of the SMALL TRACK MACHINES in close co-ordination with RDSO (Research Designs & Standards Organisation, Lucknow) which is now recommended by them & approved by Govt. Of India, Ministry of Railway and Railway board.

These equipments are highly successful & being used by almost all the zones of Indian Railway KEEPING UP WITH THE SPIRIT OF MODERNISATION & MECHANISATION OF SAFETY ON INDIAN TRACKS.

USE RAILWAY BOARD APPROVED SMALL TRACK MACHINES

VANKOS RAILWAY SMALL TRACK MACHINES

HYDRAULIC RAILWAY TRACK JACK

Vankos Hydraulic Railway Track Jack is a non infringing light weight and powerful track jack and it is specially designed, developed and manufactured by us for the maintenance of BG & MG concrete sleeper tracks and also for NG tracks of Indian Railways. It is approved by govt. of India, ministry of Railways, (railway board) vide their letter no.88/Track III/TK/2 (vol.III) dated 19/07/91 and renewal letter no.92/Track III/TM/6.volI dated 17/11/93.It is made of high tensile alloy steel , has simple mechanism and requires minimum displacement of ballast for setting in position for operation. Extensively tried by zonal railways it has proved that Vankos Hydraulic Railway Track Jack is the most efficient equipment in the hands of permanent way Engineers.

Purpose/Proposed Use

This Jack can be used underneath the rail for lifting the track for cross level rectification. While packing by off-trackable light tamper, the track can be raised by using minimum six jacks.

Capacity : 10 & 15 Tonnes Hydraulic Stroke : 80 MM

SLEEPER SPACER

Vankos Hydraulic Sleeper Spacer is an important substituted item specially designed , developed and manufactured by us for sparing and replacing of concrete sleepers of railway track. It is approved by govt. of India , ministry of railways, (railway Board) vide their letter no.88/Track III/TM/2(vol.III) dated 31/03/1992.It is light weight and non infringing type of equipment. It has an advantage of being used in both horizontal and vertical position. The Sleeper Spacer is used horizontally to respace and square the concrete Sleepers. It can also be used for vertical mode to adjust the rubber pad resting between the rail and sleeper which gets slipped during the re-spacing process. The Sleeper Spacer can also be used in wooden sleepers after removing the tapered saddle and back plate from it. It is a compact unit in which the main components like ram & cylinder, pump, oil tank and release key are mounted on a base plate. It has an easy portability. Being light weight it can be transported on a bicycle or kept it on shoulder towards operation spot. One man can operate it. It is suitable for rugged use in the field. It has features of high efficiency, low labour intensity, safety and reliability in uses.

Purpose/Proposed Use

Squaring and respacing of concrete sleepers. To correct the angle of concrete sleepers on laid track. It can also be used in vertical mode to adjust the rubber pad resting between the rail and sleeper which get displaced during re-spacing process. It can also be used for re-spacing wooden sleepers by removing saddle cap and back support of jack.

Capacity : 8 Tonnes Hydraulic Lift : 125 MM

HYDRAULIC RAIL BENDER

Vankos Hydraulic Rail Bender (Jim Crow) is an indispensable aid for removing kinks and straightening the railway tracks. The equipment is approved by Govt.of India, Ministry of Railways, (Railway Board) vide their letter no.88/Track III/TK/2(vol.III) dated 13/05/1991 and renewal letter no.92/Track III/TM/6 vol.i dated 17/11/1993. The design of our rail bender is conforming to latest specification of Railway Board. The Hydraulic unit does the job in 1/10 th of the time with less efforts by one operator only than six gangman can do with screw jim crow. The equipment may be used for bending or dekinking all types of rail section 90 R to 60 kg. The equipment is lighter than screw jim crow. The jim crow is fitted with dolly wheels to carry it to operation site on the mono rail conveniently by one man only. Rail Bender is a compact equipment in which Ram & Cylinder, Pump, Oil Tank & Release Key all are assembled in one unit. Jim Crow is a detachable part of it. Hydraulic unit is provided with overload safety valve to avoid accidental break down of the equipment. Above all the Hydraulic Rail Bender is an efficient method of keeping railway tracks in good trim to make the task of track modernisation & all round success.

Capacity : 60 Tonnes Hydraulic Stroke : 40 MM

TRALIS (Track lifting cum slewing device)


Purpose of the Product

For track alignment. This product is used for lifting, leveling & slewing of all types of tracks and turnouts.

Product Description

It consists of two sets of vertical and horizontal hydraulic jacks operated by a single hand pump. Jacks and hand pump is connected by hoses and has Oil Distributor. Jacks can be controlled for vertical lifting and horizontal slewing from a central location.

General features

For the first time in India , Vankos in collaboration with RDSO / Lucknow have developed the above hydraulic track lifting cum slewing device (TRALIS) for aligning of all types of track and turnouts.

Only one person can set up and operate to lift and slew.

Capacity :: 10 Tonnes :: 15 Tonnes

Hydraulic Lift :: 80 MM :: 120 MM

Hydraulic Slew :: 100 MM :: 100 MM

Features / Advantages

:: Heavy duty -has power to align even unopened concrete sleeper track with minimum effort.

:: It is also useful for lifting and slewing operations involved in MSP and curve realignment.

:: Time saving-eliminates use of crow bars. Tralis substitutes the time consuming manual methods of aligning the tracks.

:: Product is designed in such a way that it can be dismantled into components for ease of transportation.

:: Tralis -recommended by RDSO , Lucknow and approved by government of India , ministry of railways (railway board).

:: Vankos also provides after sales service and operation / maintenance training free of cost at site for 2 days per machine.

HYDRAULIC OBSTRUCTION LESS RAIL TENSOR/STRESSOR


Purpose / Proposed Use Of The Product

This is an streamlined product to create either pulling or pushing action of rails. it is a device used for rail stressing and de-stressing operation in continuous welded rails(cwr), repair of rail breakages, insulation joints etc. it avoids any tendency for the rail to bend or spring. It ensures stress free welding. The rail is evenly stressed throughout its length.

Product Description

Hydraulic force (either in pull or push mode) is applied on the rail by means of two numbers double acting cylinders operated by a hand pump fitted with direction control valve, oil distributor and pressure gauge. cylinder is connected to hand pump by means of high pressure rubber hoses and quick connect - disconnect couplers.

Capacity : 70 Tonnes Hydraulic Lift : 300 MM


Features / Advantages

:: Calibrated pressure gauge to indicateload in tones or kg/cm2

:: Ram is hard chrome plated to avoid rust.

:: Cylinder bore is honed to micron finish.

:: It is an obstruction less (non infringing) product enabling train to pass over the track while the product is still in its working position.

:: Extension bars are used which allows ample space for thermite welding.

:: Gripping on the rail web ensures an even pull such that when the equipment is removed , there is no tendency for the joint to dip or rise.

:: No rail heating is required as cylinder stroke is sufficient for extreme conditions.

:: Product is designed in such a way that it can be dismantled into components for ease of transportation.

:: Recommended by RDSO , Lucknow and approved by Govt. of India , Ministry of Railways (Railway board)


VANKOS RAILWAY PRODUCT RANGE
WITH SAFETY LOCK NUT MOUNTED ON A TRAVERSING BASE
TRAVERSING BASE

VANKOS TRAVERSING BASE is useful where the jack has to be placed right beneth the desired jacking point. The jack is mounted on a TRAVERSING BASE which is operated by a lever. When the lever is rotated in a circular direction the jack which is fitted on the base, starts traversing towards the jacking point. (Hence the name traversing base)

SAFETY LOCK NUT DOUBLE PLUNGER JACK.

HYDRAULIC TROLLEY MOUNTED PULLER / INSTALLER

Purpose / Proposed Use Of The Product

These remote control jacking systems are suitable for Synchronized lifting or lowering of loads like Railway coaches, wagons, locomotives etc. or for any other type of heavy loads like containers, tankers etc.

Product Description

The Hydraulic fluid is forced under pressure by a central pumping station like manual pump (hand operated) or motor driven pump or diesel operated pump into four (or more) lifting jacks through high pressure hoses. Normally, lifting is synchronized on load (By Valves). However individual flow regulator shut off valves are approved to adjust the lifting / lowering of each jack as per need. Emergency stand by hand pump is provided to operate jacks in case of power failure ( for single Acting Jacks).

Features / Advantages

:: Lock nut provided (in threaded type ram) for unlimited duration load holding advantages.

:: Safety valve to prevent over loading in all pumps.

:: Power packs & hand pumps are also suitable for Vankos make cylinders, Jacks, Tools etc.

:: Working pressure available upto 700 bar for electric power pack.

:: Large capacity reservoirs in power pack provide maximum cooling.

:: Low decibels for quiet operation in plant.

:: All units have pressure gauge port for monitoring system pressure.

:: Electric power pack has totally enclosed fan cooled motors (ideal for outdoor use).

:: Material used for jacks is alloy steel & traversing base is made from rolled section & alloy steel.

:: GENERALLY A GANG JACKING SYSTEM WILL CONSIST OF THE FOLLOWING ITEMS:


:: Jack

:: Transversing Base

:: Hose

:: Diesel or Electric Power

:: Oil Distributor (Manifold)

:: Pressure Gauge

:: Quick Coupler

:: Optional Item : Trolley, Pallet etc.


CUSTOMERS TO PROVIDE THE FOLLOWING DETAILS FOR THEIR SPECIFIC REQUIREMENT

  • Application
  • Total Capacity required
  • Hydraulic Lift
  • Length of Hose
  • Closed Height of Jack with (or without traversing base)
  • Diesel or Electric Power Pack
  • REMEMBER

  • Closed Height+Hydraulic Lift = Extended Height of Jack

HYDRAULIC TROLLEY MOUNTED BEARING PULLER / INSTALLER

TYPE

VHP - 100 / 400 - ML

CAPACITY

A. 100 TONNES (PUSH) FOR BEARING PULLING B. 70 TONNES (PULL) FOR BEARING INSTALLING

HYDRAULIC STROKE

400 MM


Removal or installation of Axle of Bearing takes an absolute minimum of the time and effort with this Vankos model. It is a fast, simple one-man operation with 100 tonnes of force. These units are also available with remote controlled solenoid valve (on request). For perfect alignment with the Axle Journal, this puller is incorporated with a hydraulic jack to lift and position the puller correctly.


Vankos Hydraulic Trolley Mounted Puller (Type : VHP - 100/400-ML) is suitable for extracting and installing cartridges bearing on railway wagon axle. The puller centre line height from floor level is adjustable from 375 MM to 800 MM. By means of hydraulic power greatly enhancing the functional advantages. The complete set is mounted on trolley with rubber / fiber / polyurethane wheels provided with bearings which can be handled by one person.

  • Vankos can also provide 2 stage double acting jack for extra safety, in case of diesel or electric power packs, for greater efficiency.
  • Vankos can provide solutions to the special requirement of customers
  • Give us your specification we shall designed it for you.
  • TIP

Always support jack firmly, prevent slipping, avoid eccentric off centre loading, never lift beyond rated capacity and lifting stroke, read Vankos Operation & Maintenance Manual for basic safety Rules

  • All dimensions are in mm unless otherwise stated.
  • Designs & dimensions are subject to alterations for the sake of improvement without notice